Cheers to Pat Hall’s Impressive Career with Elite

Congratulations on Retirement and the Next Steps for Elite’s MIL/Aero Leader, Sr. EMC Engineer, Industry Expert, and Star Employee.   

Successful businesses, much like perennial championship sports teams, share many common characteristics. They both have ownership and leaders that set the foundation for success and then they go after and populate their teams with the very best star players and personnel, from top to bottom.  

On Friday, April 5th one of Elite’s most recognized star team members, Pat Hall, began his well-deserved retirement.  Pat’s forty-seven-year career at Elite will leave a legacy of his excellence, passion, and dependability for those who follow. His impact on Elite is seen throughout the lab and his exemplary professionalism will remain the benchmark for his proteges for many years to come.  

Pat Hall retires as Elite’s Team Leader for military and commercial aviation EMC testing, but this is only one of his many contributions and accomplishments while at Elite.   

He is a well-recognized industry expert for MIL-STD-461 military EMC testing and for commercial aviation RTCA-DO-160 testing.  He has tested an incredible range of important and challenging products at Elite’s laboratory as well as on-site at customer facilities. His knowledge, poise under pressure, and professionalism have served our clients and Elite very well. 

His technical contributions include bringing highly specialized RF mode stirring online at Elite. He’s a shielding effectiveness expert for techniques including mode stirring, triaxial fixture, and SEED methods. He is the first person we turn to for HIRF tests, RF power handling, and many other unique and challenging engineering tests.   Pat Hall is one of the main reasons we often hear from customers and other labs, “…this is a difficult test, and we can’t do it, better talk to Elite”. 

Look around at Elite’s lab and you can’t miss the many contributions in which Pat has been involved. He’s been a key person in the transformation of Elite’s Downers Grove lab, from a half-size building with its collection of early-era copper rooms to today’s state-of-the-art facility that is the pride of the Klouda family, and all of us who work in this space.  

Our laboratory’s AC and DC power services are in place through Pat’s efforts. He’s commissioned nearly all our highly sophisticated MIL-AERO equipment and other specialized instruments.  LISNs, RF filters, and feed-through panels used throughout our lab are Pat’s design and his manufactured craftsmanship. 

In addition to his technical skills, he is also a mentor to many and a valued manager who leads by example.  Pat was trained by Elite founder Jim Klouda, as well as early pioneers Norm Wehling and Don Schmit. Since then, he’s paid it forward in multiples leveraging all he knows to help dozens of other Elite employees learn, mature, and grow in their profession.  

He’s someone who puts pride in everything he does.  Throughout his career, he’s looked for ways to make Elite an even better place to work.  He’s encouraged employees to think about others, to care about the equipment and instruments they use, to clean up after their work, and to pay attention to details. 

Ask Pat and he will tell you about his proudest accomplishments.  They include being instrumental in encouraging employee benefits like disability coverage.  He designed and built dozens of wooden tripods and other lab support equipment that saved the company money.  He regularly accepted the toughest and most complicated projects, and setups, and worked to improve test reports for our most demanding customers to win the client’s trust.  

The common thread for each is they include initiatives that help co-workers, clients, and the company.  All are examples of a humble man whose pride is centered on helping others, and not about the spotlight being on himself.  

From his beginning at Elite on July 6, 1977, cleaning shelves and building power line filters, Pat has risen to the top of his profession in a challenging engineering field.   He is a unique individual who brings together a strong engineering mind, the skill sets of a machinist, electrician, and craftsman, and a personable warm attitude to lead others by example and character.   

In the future, Pat envisions Elite continuing to grow and perform at a high level.  In retirement, he, and his wife Jody plan to enjoy their beautiful lake house in Michigan. Pat’s attention will be on home improvement projects, a little traveling, and plenty of family time, albeit at a slower pace.  

From all of us at Elite, we congratulate Patrick E. Hall for a highly respected professional career, on all his accomplishments, and on being an Elite leader whose legacy and impact lives within the Elite company culture, making us successful today and well into the future.  

Elite Electronic Engineering Team

Experience Counts When Measuring Shielding Effectiveness

By Pat Hall, Elite’s Military & Commercial Aerospace EMC Team Leader

On October 15th, Elite is hosting our annual IEEE EMC Society Oktoberfest chapter meeting with the presentation topic on radio frequency (RF) shielding. RF shielding seems pretty straightforward – you apply to metal, foil, or a coating around a product to control the RF environment, and “bang,” EMC problems are solved! However without a good understanding of how shields work, applying them successfully to mitigate EMI problems can be a frustrating challenge.

Here at Elite we regularly measure shielding effectiveness (SE) for internal needs and for our clients. Making accurate measurements is a challenge because shields have many different shapes and purposes. For example, housings, connectors, or cables all use shields and each application requires a unique test fixture to ensure accurate and repeatable SE measurements. 

Our most common request is to measure SE for connectors and cables. For these products, we primarily use two techniques, the Triaxial Fixture Method and the Mode-Stirred Method. Here’s a brief overview of how they work and a few words of advice. 

Tri-axial Fixture Method 100MHz to 1GHz

In essence with the tri-axial method, we create a smaller diameter coaxial cable within a larger diameter coaxial cable. The smaller inner coaxial cable itself is a single conductor centered with dielectric spacers within a length of brass tubing. The single inner conductor terminates within the brass tube to a 50-ohm resistor with the other side of the resistor connected to the inside surface of the brass tube, which in turn becomes the RF return path. 

The brass tube has a cutout section where connector adapters are soldered to mount the connector under test. The adapters are specially made for each connector type and size. It’s within the inner diameter of the brass tube (and connectors) that we apply an RF signal. Any RF that escapes the assembly is collected within the space of the larger coaxial assembly and measured by a receiver at the opposite end of the tri-axial fixture. The outer surface of the inner coaxial assembly now becomes the center coaxial pin of the larger coaxial assembly and the input conductor to the measurement receiver.

The larger coaxial assembly has a rear section designed to slide along the length of the coaxial assembly. As it slides it makes electrical shorting contact between the larger and smaller tubes. During the measurement, the sliding assembly is moved back and forth along the axis of the fixture to account for resonances and positioned so that the received signal is maximized. The difference in amplitude between the signal generated at one end of the triaxial fixture and the signal measured at the other end of the fixture is used to calculate the shielding effectiveness of the connector. 

Mode-Stirred Method 200MHz -18GHz

For evaluating shielding using the mode-stirred method we configure the two ends of a connector assembly each to a length of semi-rigid coax. The assembly is then connected to a reverb shielded chamber wall panel having feed-through connectors. On the outside of the chamber, one end of the connector test assembly is mated to a 50-ohm load and the other end to a measuring receiver.

To make the SE measurement, an RF signal is injected into the mode stirred chamber and measured at the reference antenna. The same signal is also measured by the receiver connected to the connector under test. The difference in readings between the reference and the connector under test provides the data for the SE calculation. During the test, the mode stirrer is rotated while taking measurements. Below 2GHz typically 200 measurements are made per revolution and above 2GHz 3000 readings are taken.

Tips for Successful SE Measurements

To help make your connector shielding effectiveness test more of success I recommend the following steps:

  • The most important step for the mode-stirred test is to ensure no RF leakage occurs at any of the fixturing points and that any leakage only occurs at the connector mating interface.
  • We recommend contacting Elite early in the project so we can help develop the semi-rigid coax interface assembly in a manner that will ensure an accurate test. Semi-rigid is truly the best for fixturing and is far superior to flexible cable and standard connectors.
  • Provide a reference cable, meaning one continuous length of the cable without the connector in place. With a reference cable, we can determine the best possible performance of the measurement system since there is no connector in the test. Having the reference cable will help us establish the dynamic range for the measurement.
  • Provide the connector under test with threads and mating surfaces having materials and surface finishes that are suitable for soldering to rigid coax. It’s very difficult to solder to a stainless steel or aluminum connector or connectors that have a plating finish. 

To get a quick technical overview of shielding theory and the practical application of shields, I recommend the free LearnEMC tutorials on Shielding Theory and Practical EM Shielding.

For more information about how Elite can help you evaluate your connectors or cables for shielding effectiveness, please give me a call to discuss your questions.

Pat Hall
Sr. EMC Engineer
iNARTE Certified EMC Engineer
Military & Commercial Aerospace EMC Team Leader

(630) 495-9770 ext. 104

Q&A with Elite’s New Aviation Specialist – Kevin Halpin

Stacey Klouda, Elite Marketeer: So Kevin, what’s new with aviation at Elite?

Kevin Halpin: Elite has a long history of providing testing services for aircraft manufacturers and suppliers and is highly regarded throughout the aviation industry. I joined Elite about 6 months ago to bring some different experiences and help build on that reputation, using my background in flight testing and aircraft performance analysis. We’re currently working on flight planning software for use on “electronic flight bags” or EFBs and training courses to help flight crews get the most out of their aircraft.

SK: Who would this be beneficial for?

KH: We are focused on providing military operators with tools to help them save time and reduce fuel consumption. But EFB developers and manufacturers would also benefit from incorporating our tools onto their own platforms. The U.S. military is in the process of adopting Apple iPads to use as EFBs which are the perfect platform for hosting powerful flight planning apps.

SK: I hear you’re going down to Atlanta soon, what’s happening down there? 

KH: Next week, Steve Laya and I will be attending the C-130 Hercules Operators Council (HOC), which is the largest annual gathering of C-130 operators and suppliers from all over the world. The C-130 is a large military transport aircraft used in a multitude of roles, from electronic warfare to aerial firefighting. We have developed the preTOLD™ app specifically for the C-130J which quickly and accurately computes speeds, distances, and other data for takeoff and landing (referred to as TOLD). It will help C-130 operators save time and improve their situational awareness during flight planning. We’re excited to introduce our products and services to the C-130 community and talk about all that Elite has to offer to suppliers and operators alike.

SK: Ok sounds like a great event.  Now, a more important question: Where do you stand on the Chicago deep-dish vs. authentic Italian thin crust pizza debate??? The fate of the world hangs on your answer…no pressure.

KH: That’s an easy one: nothing beats a deep-dish, stuffed pizza, and no one outside Chicago can replicate it. Trust me, I’ve tried to find it. Must be something in the water. Then again, you’ll never see me turn down a piping hot Margherita pizza either…I just have to stack a couple on top of each other.

SK: Well, thank you for your time, Kevin. We look forward to what we’ll see next from you, the Aviation department, and the rest of the Elite bunch.

Do you have any questions about C-130 ApplicationsTOLD Training, or other related topics? Please share your comments or questions below and our expert, Kevin Halpin, will get back to you as soon as possible.